We – EPG Team the biggest worm gearbox, couplings and gears manufacturing facility in China with 5 distinct branches. For much more specifics: Cellular/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /
Complete Automatic and Handbook Die-Slicing and Creasing Device
|Max. Paper Size||mm||1200*780||1300*960||1500*1100|
|Min. Paper Size||mm||350*350||400*410||five hundred*440|
|Max. Die-chopping Dimensions||mm||1180*760||1280*940||1480*1080|
|Max. Wor ept Strain||T||three hundred||300||300|
|Corrugate sheet Thickness||mm||1-seven||1-seven||one-7|
|Cardboard sheet dimensions||gsm||250-800||250-800||250-800|
|Complete Excess weight||kg||14500||15500||19000|
Attributes of the device:
- The Bobst variety reduce structure makes the cutting system movement like a scissor, it will understand a full and easier lower.
- Primary worm gear makes use of alloy copper materials, following the seasoned operator’s guide scraping therapy and rigorous normal tests, it can ensures the driving components ten years life.
- The primary chains adopt imported British Renold brand name, the differences of ten chains are much less than .2mm.
- The join amongst gear box and driving shaft adopts sleeve and pin structure making sure a powerful connection.
The equipment adopts frequency controller to achieve stepless pace acceleration which can attain to 4500 instances for each hour. For the duration of genuine manufacturing, it can typically run at 3600 to 4200 instances per hour according to the good quality of the board. If the good quality of the paper is good, a great operator even can work the machine at maximum speed.
As it is revealed in the photo of the device, the machine adopts automatic paper feeding method which keeps the operator absent from the die-chopping part. The mounting and adjustment of the die plate is also carried out outside of the die-slicing portion with sensors and detectors at die-chopping portion to make sure that the machine can not be commenced when the die-chopping plate is at adjustment position.
Besides the sensors at die-reducing component, there are sensor or strategy switches at window component to make the entire machine at checking standing to guarantee its security.
- Operation ease:
There is Guy-equipment interface mounted in the control panel which will displays the safety status of the machine as effectively as malfunctions to facilitate the operator. Digital camera is also set up in front of the operator for him/her to keep an eye on the procedure status at the delivery component.
- Major Buildings and Important Materials Used
- 4 Principal Large Areas:
They are: bottom station, shifting platform, upper platform and machine wall. The base station is created of grey solid iron -HT 200 the shifting system is ductile iron – QT forty two-10 and the machine wall is high quality A3 steel.
- Main Drive:
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment forms a shifting established to ensure steady pressure out set of not significantly less than 300 tons.
The materials for the worm shaft is 40Cr with quenching treatment and gear hardness HRC 45-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilized is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-chopping and Creasing Part:
The travel is transferred through crank rod to pendulum which will carry the shifting platform to go up and down to attain die-reduce and creasing function.
The pendulum is produced of high quality ductile iron. The pendulum axis is accomplished by induction harden with surface hardness HRC forty three-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely adhere to the specification of 1080 kind automatic die-cutting and creasing device. In contrast with computerized die-reducing and creasing device which is utilized for cardboard die-chopping, this sort of computerized die-cutting and creasing equipment is largely utilised for corrugated board which needs significantly less stress for die-cutting, in this circumstance quite some producers have manufactured scaled-down width on the pendulum and more compact diameter on the pendulum shaft. We maintain wider pendulum and even bigger diameter on its shaft to make our device final for a longer lifestyle.
The die-chopping plate employs 7 mm 75 Crl plate which has much more hardness and lifestyle span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning gadget to guarantee the boarding conveying correct and secure.
The device utilizes gripper bar sort with 12A prolonged joints chain which is much less in excess weight and less shock to the intermittent device under the precondition to guarantee the power of the chain. The brand name of the chain is Renold U.K with substantial specific and top quality. .
The Gripper bar adopts aviation aluminum with three bridge type- gentle in bodyweight and higher in strength.
- Electrical Portion
The electrical components are developed and assembled according to the European CE normal and employs entire world vast identified model products.
- Set up of Die
The die mounting and dismounting adopts side withdrawing ways which time saving and easy for operation.
There are two techniques for the fixation of the die-both by bolt or clippers which are subject to customer’s suggestions.
The chase loc ept is pneumatic which is basic, handy and reputable.
- Particular Figures of Our Equipment:
- Clever And Particular Entrance Lay Design:
Compared with the card board sheet, the corrugated board has a lot more energy. If the corrugated board abnormally reaches to the entrance lay, it will damage the entrance lay and the gripper bar when the entrance lay reaches to its maximum placement.
Normally the producers will set up sensors on this portion to stop the machine when the paper is fed abnormally to the front lay. However, when the machine is working at the large speed, the inertia will bring the machine to operate for a whilst to make the entrance lay to its optimum level and then also damage the front lay and the gripper bar.
Our specific design is that when the abnormal board feeding takes place and becoming detected, the entrance lay can never reaches to its greatest level which helps make free of charge from entrance lay and gripper bar damages because of abnormal paper feeding.
As it is our particular design and style, so there is no photo to be proven below.
- Vehicle-Guide Switching Method
The Feeding system for this kind of machine can do car and handbook. When the sheet condition is excellent, you can use vehicle-perform. When the form of the sheet is not very good, you can use guide operate and do sheet feeding manually.
When the sheet is not very good in condition, you can open the rear beam and raise up the feeder to do handbook feeding.
- Stripping Component
(a) The device is half striping which can strip off three – edge squander and middle holes of the board.
(b) There are upper chase, middle chase and reduce chase where the male, elastic block and
female die are positioned to strip off the waste.
|Identify||Brand and Origin||Remarks|
|Bearing||SKF Swiss||Key component|
|IKO Japan or HangZhou, China||Not crucial part|
|Chain||Renold U.K||Major Chain ( Discrepancy of less than .2 mm for for each ten chains of device chain length)|
|CHOHO Japan||Other Chain are Choho Japan|
|Picture Electric powered Swap||Fotek ZheJiang|
|Major Motor||Siemens||Joint Venture|
|Pneumatic Parts||Dawn, ZheJiang|
|Rotary Joints||SMC Japan|
|Motor at feeding and shipping||CPG ZheJiang|
/ The use of authentic gear manufacturer’s (OEM) component quantities or trademarks , e.g. CASE® and John Deere® are for reference needs only and for indicating product use and compatibility. Our organization and the detailed substitute areas contained herein are not sponsored, authorized, or produced by the OEM. /